Transverse 610.440 GANC
An automatic, single-side turning, hydraulic band saw for cutting material up to 440 mm in diameter. The articulated, robust welded arm utilizes a precise three-sided hardmetal guide for the 34 mm saw band and is laid in preloaded conical bearings; these two features are important for quality and precise cutting. Control elements concentrated on a panel located in the front guarantee comfortable operation of the machine; communication and programming is done via a lighted, easy-to-read display. The oating feeding vice prevents possible collisions with the material; the length of an individual feed is 600 mm.
The standard version of the machine is tted with these additional devices: a digital indicator of the arm turning, a display of the band’s speed changed by a frequency convertor, saved preset positions of the arm and vice after cutting, and automatic change of the arm downfeed speed dependent on the material shape. The working cycle starts by necessary preset- ting the machine to the operating position and by turning the arm for mitre cuts.
When the material is inserted and the machine programmed, the material is clamped with the feed- ing hydraulic vice, fed in the required length and then clamped with the main vice, and the saw band starts running. Using an over ow valve, the operator selects the band’s optimal speed and the arm downfeed speed. When the cutting is completed, the arm returns to its top position and the vice opens to the preset position. Then the cycle repeats until the task is completed or all the material processed.
Thanks to the system of input and output roller conveyors the cutting line may be assembled as required by the customer. Further, a wide range of additional equipment is available: oil mist cooling and greasing (Micronizer), a hydraulic bundle clamping device for both vices, a hydraulic band tensioning indicator, a laser liner showing the future cut location, and many other devices supplied upon request.
- Hydraulic full-lift clamping main vice and the feeding vice
- Continuously adjustable speed of the saw band
- Automatic control of saw band pressure to depth
- Floating seating of the feeding vice
|Mitre cuts range:
|0° - 60°
|3 kW, 3x400 V/50 Hz
|Saw band speed:
|20 - 120 m/min.
|Saw band dimensions:
|5 200×34×1,1 mm
|Material loading height:
|Shortest remainder length:
|Smallest sawing diameter:
|Ø 5 mm
|2 780 mm
|1 810 mm
|2 015 mm
|1 670 kg
Suitable handling systems
Handling System X/XP
The new X/XP handling system offers unprecedented flexibility for tailoring a handling system to individual needs and conditions. Load capacities and automation levels can be adjusted with perfect flexibility and modified at a later time. Besides the roll conveyor in a regular and propelled version, the X system comprises a rich array of options, from vertical rollers, to length measuring systems all the way to cross conveyor units and shifting devices. The load capacity can be customized by the number of rollers and support feet used. The roll conveyor's feed profile even allows varying roller and foot distances on the same roll conveyor unit. When needed, additional rollers and/or support feet can be installed at any time.
Vice pressure regulationThe pressure regulation of both cylinders is centrally preset, firstly to be avoided of the deformations by thin-walled pipes and profiles.
Third coolant supply The third coolant supply is used for extra wide materials. The coolant supply is flexible and may be individually adjusted to the material shape.
Saw band tension indicatorThe saw band tension indicator provides permanent control of the band tension, even during the machine operation.
Swarf removal systemSwarf extractor with grabs for an integrated system of swarfs collection.
Hydraulic bundle clamping device Device for clamping materials in layers and bundles with the use of an additional vertical clamping unit.
Micro-spray-systemFor ideal cutting of pipes and profiles, the micro-spray unit applies a grease film on the teeth points and lateral sides of the saw band.
Laser linerThe laser unit copies the exact line in the saw band axis to the material. Laser Liner allows precise adjustment of the marked material.
Workspace lightingA LED lamp for lighting the workspace, adjustable and mounted on the flexible arm.
Tenzomat A precise measuring tool for the control of the saw band tension when a new band is installed.
Pistol for machine cleaningTool for fast and easy cleaning of the machine from chips and burrs.