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Band Saws

Transverse 610.440 DGH

Transverse 610.440 DGH

A reliable, ef cient, double-side turning, hydraulic semiautomatic machine for cutting material up to 440 mm in diameter. The articulated, robust welded arm utilizes a precise three-sided hardmetal guide for the 32mm saw band and is laid in preloaded conical bearings; these two features are important for quality and precise cutting.

Control elements concentrated on a movable panel guarantee comfortable operation of the machine; communication is done via a lighted, easy-to-read four-line display.

The standard version of the machine is tted with these additional devices: a digital indicator of the arm turning, a display of the band’s speed changed by a frequency convertor, saved preset positions of the arm and vice after cutting, and automatic change of the arm downfeed speed dependent on the material shape.

The working cycle starts by necessary presetting the machine to the operating position and by turning the arm for mitre cuts.

When the material is inserted and the START button pressed, the material is clamped with a full-stroke hydraulic vice and the saw band starts running. Using an over ow valve, the operator selects the band’s optimal speed and the arm downfeed speed.

When the cutting is completed, the arm returns to its top position and the vice opens to the preset position.

Then the cycle repeats. Thanks to the system of input and output roller conveyors and measuring devices the cutting line may be assembled as required by the customer.

Further, a wide range of additional equipment is available: oil mist cooling and greasing (Micronizer), a hydraulic bundle clamping device, a hydraulic band tensioning indicator, a laser liner showing the future cut location, and many other devices supplied upon request.

Key features

  • Hydraulic full-lift clamping vice
  • Automatic control of saw band pressure to depth
  • Sawing arm welded of steel plates
  • Continuously adjustable saw arm feed to depth

Cutting parameters

... ... ...
440 610x440 440      
45°R 440 500x190 420      
45°L 440 510x180 390      
60°R 330 330x170 300      
60°L 330 350x170 310      

Technical specification

Working mode: semiautomatic
Machine type: Horizontal bandsaw
Cut: Mitre cut
Mitre cuts range: -60° - 60°
Drive: 3 kW, 3x400 V/50 Hz
Saw band speed: 20 - 120 m/min.
Saw band dimensions: 5 200×34×1,1 mm
Material loading height: 780 mm
Shortest remainder length: 30 mm
Smallest sawing diameter: Ø 5 mm

Machine dimensions

Length: 2 560 mm
Width: 1 520 mm
Height: 1 708 mm
Weight: 1 003 kg

Suitable handling systems

Handling System X/XP

The new X/XP handling system offers unprecedented flexibility for tailoring a handling system to individual needs and conditions. Load capacities and automation levels can be adjusted with perfect flexibility and modified at a later time. Besides the roll conveyor in a regular and propelled version, the X system comprises a rich array of options, from vertical rollers, to length measuring systems all the way to cross conveyor units and shifting devices. The load capacity can be customized by the number of rollers and support feet used. The roll conveyor's feed profile even allows varying roller and foot distances on the same roll conveyor unit. When needed, additional rollers and/or support feet can be installed at any time.

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Handling System T

Accessories

Third coolant supply Third coolant supply The third coolant supply is used for extra wide materials. The coolant supply is flexible and may be individually adjusted to the material shape.

The saw band tension indicator provides permanent control of the band tension, even during the machine operation. Saw band tension indicatorThe saw band tension indicator provides permanent control of the band tension, even during the machine operation.

Device for clamping materials in layers and bundles with the use of an additional vertical clamping unit. Hydraulic bundle clamping device Device for clamping materials in layers and bundles with the use of an additional vertical clamping unit.

Vice pressure regulation Vice pressure regulationThe pressure regulation of both cylinders is centrally preset, firstly to be avoided of the deformations by thin-walled pipes and profiles.

For ideal cutting of pipes and profiles, the micro-spray unit applies a grease film on the teeth points and lateral sides of the saw band. Micro-spray-systemFor ideal cutting of pipes and profiles, the micro-spray unit applies a grease film on the teeth points and lateral sides of the saw band.

The laser unit copies the exact line in the saw band axis to the material. Laser Liner allows precise adjustment of the marked material. Laser linerThe laser unit copies the exact line in the saw band axis to the material. Laser Liner allows precise adjustment of the marked material.

A lamp for lighting the workspace, adjustable and mountedon the flexible arm. Workspace lightingA LED lamp for lighting the workspace, adjustable and mounted on the flexible arm.

Tenzomat - A precise measuring tool for the control of the saw band tension when a new band is installed. Tenzomat A precise measuring tool for the control of the saw band tension when a new band is installed.

Pistol for machine cleaning Pistol for machine cleaningTool for fast and easy cleaning of the machine from chips and burrs.